How Natural Latex is Processed

It Starts With A Rubber Tree

1. Rubber Tree plantation Grown as a renewable resource	2. Harvesting of Sap Each night a new cut is made creating a new flow of latex	3. Latex flows to cup Collection of latex to begin production
4. Concentrated Used to convert diluted latex to a thicker liquid	5. Compounded Mixing of latex, soaps & curing agents in a temperature controlled stainless steel tank	6. Foaming/Setting Performed manually to alter the air and latex ratio to create the required firmness
7. Filling Pouring of foamed liquid into an aluminium pin core mould	8. Vulcanisation Heat applied to bake 100% natural latex	9. Stripping Removing solidified product from mould
10. Washing/leaching Removal of soap residues and other chemicals, aiding to increase durability	11. Drying Extraction of all residual moisture (Water) Quality Check: 9 Point Pressure / Firmness / Consistency Test Meeting Stringent Quality Standard.	12. Cutting/Sizing Cutting latex to required thicknesses
13. Hardness Test Product tested through hardness tests and density meters (also hand inspected)QUALITY CHECK	14. Shipping Movement of quality assured product from manufacturer to our warehouse	15. Arrival Product arrives in container and unloaded ready for you the customer